Post Weld Evaluation
Frequency
Instrumentation
Accuracy
Correct Measurement System Accuracy
Completeness
Check Sheet
Comparison Of Results With Requirements
Visual Evaluation
Size
Shape
Indentation
Color
Expulsion (Whisker)
Destructive Testing
Appropriate Test Technique
Pry Test
Impact
Fatigue
Shear
Tensile
Torsion
Cross Tensile
Chisel
Peel
Jaws Of Life
Sectioning
Other
Appropriate Tools
Appropriate Procedure
Non-Destructive Testing
Ultrasonic
Pry Test
Resistivity Check
Infrared
X-Ray
Feeler Gage
Proof Test
Other

Equipment Repair
Appropriate Repair Procedure
Determination of Root Cause
Equipment Documentation (Manuals)
Diagnostic Tools
Existing Information (Work Order)
Corrective Action Taken
Proper Replacement Parts
Verification
Documentation Of Repair
Safety

Communication
Complete Records
Follow-Up
Common Terminology
Shift To Shift
Operator Guidelines
Problem Reporting Procedure
Information Distribution

Weld Parameters
Proper Schedule
Amperage
Pre/Post Heat
Up/Down Slope
Weld Current
Cool Current
Tip Pressure
Weld Force
Forge Force (Upset Force)
Time
Squeeze
Weld
Hold
Off
Interpulse (Cool)
Up-Slope (Ramp-Up)
Down-Slope
Number Of Pulses
Other
Stepper Program
Current
Pressure
Time
Measurement Procedures

Planned Maintenance
Procedures
Frequency
Calendar Based
Cycle Based
Tip Maintenance
Proper Tip Verification
Dress Frequency
Replacement Frequency
Dress Method
Manual
Automatic
Maintenance of Consumable Items

Process Monitoring/Feedback
Accuracy
Frequency
Procedures
Appropriate Variables Monitored
Data Records
Real Time
Post Time
Trend Identification
Appropriate Statistical Data
Weld Control Diagnostics

Part Loading And Clamping
Sequence
Locating On Pins Or Guides
Automatic
Manual

Welding
Weld Configuration
Series
Direct
Direct With Contact Guns
Push/Pull or Over/Under
Pogo
Single Sided
Other
Single Or Multiple SCR Configuration
Single Weld
Multiple Welds
Sequential
Simultaneous
Multiple Contactor
Gun / Workpiece Manipulation
Manual
Robotic
Hard Dedicated
Pedestal

Fault Response Plan
Refer to Section on Equipment Repair
Quarantine
Inspect/Repair Quarantine Parts

Training
Basic
Continuous Education

Procedure
Standards / Guidelines
Electrical Testing And Documentation
Mechanical Testing And Documentation
FMEA
Buy Off
Equipment Testing
Other

Authorized Personnel

Information presented by Production Engineering
www.ResistanceWeldSupplies.com