Syalon 101
Syalon 101 is an advanced silicon nitride (Si3N4) ceramic offering outstanding mechanical strength, thermal shock resistance and corrosion resistant properties.
Syalon 101, a silicon nitride based advanced ceramic, is the first ofthe Si–Al–O–N family of engineering ceramic materials which has been developed, characterised and is now being manufactured under carefully controlled conditions, ensuring a high quality material is consistantly produced
Syalon 101 is a beta-sialontype ceramic and is an outstanding engineering grade material which is characterised by high strength, toughness and hardness and chemical and thermal stability. It has found use in applications demanding wear, corrosion and thermal shock resistance, where temperatures do not continuously exceed 1000°C, such asindustrial wear, non-ferrous molten metal handling and metal forming.
The table below lists typical mechanical, thermal and electrical property data for Syalon 101.
Physical property data for Syalon 101
Property | Value | Units | |||
---|---|---|---|---|---|
www.resistanceweldsupplies.com | |||||
Composition | β-Sialon | - | |||
Density | 3.24 | g/cc | |||
Porosity | 0 | % | |||
3 point Modules of Rupture 20°C (Specimen 3 × 3 × 50mm, span 19.05mm) |
945 | MPa | |||
3 point Modulus of Rupture at 1000°C | 700 | MPa | |||
Weibull Modulus | 15 | - | |||
Compressive Strength | >3500 | MPa | |||
Young's Modulus of Elasticity | 288 | GPa | |||
Poisson's Ratio | 0.23 | - | |||
Hardness (HRA) | 92 | - | |||
Hardness (Vickers Hv50) | 14.71 (1500) | GPa (Kg/mm2) | |||
Fracture Toughness K1C | 7.7 | MPa m½ | |||
Thermal Expansion Coefficient (0-1200°C) | 3.0X10-6 | K-1 | |||
Thermal Conductivity | 28 | W/(mK) | |||
Specific Heat | 650 | J/kg/K | |||
Thermal Shock Resistance | 900 | ΔT°C quenched in cold water | |||
Maximum Use Temperature | 1200 | °C | |||
Electrical Resistivity | 1012 | ohm cm | |||
Dielectric Constant | 8.1 | - | |||
Loss Tangent (10GHz) | 0.0019 | - |
Typical physical property data obtained under test conditions. All properties have been measured by independent testing authorities. The values given only apply to the test bodies on which they were determined, and therefore can only be recommended values. See our disclaimer.
Weld Location Pins
International Syalons manufactures a comprehensive range of silicon nitride, sialon and zirconia advanced ceramic weld location and control pins. These are used in the metal forming industry to allow precise welding of nuts to sheet metal. Sialons are silicon nitride based ceramics which possess a number of characteristics, such as excellent mechanical, thermal and chemical properties, making them ideal in metal forming applications. Syalon 101 weld location pins have a proven history of success of more than 20 years by several leading automotive manufacturers.
Zircalon weld location pins are a more recent addition to our portfolio. They excel where their greater toughness is required, such as when severe impact is a possibility. Like Syalon 101 they have excellent wear resistance, however they are not recommended where thermal shock may occur. Also, they are double the weight of an equivalent Syalon 101 weld pin. Zircalon is available in two grades, Zircalon 5 and Zircalon 10. Zircalon 10 has slightly superior properties for applications which demand it.
The tables below show our range of standard weld pins. However, we make a whole range of none standard sizes, so please contact us with your enquiry.
Standard Weld Pins–Technical Information
Part Number | NUT SIZE | A | B | C | D | E | F | G | R |
---|---|---|---|---|---|---|---|---|---|
ISN 050060 | M5 | 6 | 2 | 12 | 1 | 6.0 | 7.5 | 15 | 15 |
ISN 060070 | M6 | 7 | 2 | 12 | 2 | 7.0 | 9.5 | 15 | 15 |
ISN 060078 | M6 | 7 | 2 | 12 | 2 | 7.8 | 9.5 | 15 | 15 |
ISN 060088 | M6 | 10 | 3 | 12 | 2 | 8.8 | 8.0 | 15 | 15 |
ISN 080090 | M8 | 10 | 5 | 14 | 2.5 | 9.0 | 7.5 | 15 | 12.5 |
ISN 100110 | M10 | 12 | 4 | 16 | 2.5 | 11.0 | 8.0 | 15 | 12.5 |
ISN 120130 | M12 | 13 | 4 | 18 | 2.5 | 13.0 | 8.0 | 15 | 12.5 |
Part Number | NUT SIZE | HOLESIZE | A | B | C | D | E | F | G |
---|---|---|---|---|---|---|---|---|---|
ISN 1 DOL | M5 | 6.0 | 5.85 | 12.00 | 2.00 | 1.00 | 6 | 7.5 | 15.0 |
ISN 2 DOL | M6 | 7.0 | 6.85 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
ISN 2 DOL 7.2 | M8 T/LESS | 7.4 | 7.20 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
ISN 3 DOL | M6 | 7.5 | 7.35 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
ISN 4 DOL | M6 | 8.0 | 7.85 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
ISN 5 DOL | M8 | 9.0 | 8.85 | 12.00 | 3.00 | 2.00 | 9 | 8.0 | 15.0 |
ISN 6 DOL | M8 | 9.5 | 9.35 | 14.00 | 4.00 | 2.50 | 9 | 8.0 | 12.5 |
ISN 7 DOL | M8 | 10.0 | 9.85 | 16.00 | 4.00 | 2.50 | 10 | 8.0 | 12.5 |
ISN 815 DOL | M6 | 8.25 | 8.15 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
ISN 9 DOL | M10 | 11.0 | 10.85 | 16.00 | 4.00 | 2.50 | 11 | 8.0 | 12.5 |
ISN 10 DOL | M10 | 11.5 | 11.35 | 16.00 | 4.00 | 2.50 | 11 | 8.0 | 12.5 |
ISN 1015 DOL | M8 | 10.25 | 10.15 | 16.00 | 4.00 | 2.50 | 10 | 8.0 | 12.5 |
ISN 11 DOL | M10 | 12.0 | 11.85 | 16.00 | 4.00 | 2.50 | 11 | 8.0 | 12.5 |
ISN 12 DOL | M12 | 13.0 | 12.85 | 16.00 | 4.00 | 2.50 | 12 | 8.0 | 12.5 |
ISN 1215 DOL | M10 | 12.25 | 12.15 | 16.00 | 4.00 | 2.50 | 11 | 8.0 | 12.5 |
ISN 13 DOL | M6 | 8.2 | 8.00 | 12.00 | 2.00 | 2.00 | 7 | 8.0 | 15.0 |
Part Number | NUT SIZE | HOLESIZE | A | B | C | D |
---|---|---|---|---|---|---|
ISP 1 | M4, M5, M6 | 6.00 | 5.85 | 10.00 | 1.5 | 4.3 |
ISP 2 | M6 | 7.00 | 6.85 | 10.00 | 1.5 | 5.2 |
ISP 3 | M6 | 7.50 | 7.35 | 12.00 | 2.0 | 5.4 |
ISP 4 | M6 | 8.00 | 7.85 | 12.00 | 2.0 | 5.8 |
ISCP 5 | M8 | 9.00 | 8.85 | 14.00 | 3.0 | 6.2 |
ISP 6 | M8 | 9.50 | 9.35 | 14.00 | 3.0 | 6.6 |
ISP 7 | M8 | 10.00 | 9.85 | 14.00 | 3.0 | 7.0 |
ISP 8 | M8 | 10.50 | 10.35 | 14.00 | 3.0 | 7.5 |
ISP 9 | M10 | 11.00 | 10.85 | 16.00 | 3.5 | 7.7 |
ISP 10 | M10 | 11.50 | 11.35 | 16.00 | 3.5 | 8.1 |
ISP 11 | M10, 7/16 UNF | 12.00 | 11.85 | 16.00 | 3.5 | 8.5 |
ISP 12 | M12, 7/16 UNF | 13.00 | 12.85 | 16.00 | 4.5 | 8.9 |
ISP 13 | M10 | 12.50 | 12.35 | 16.00 | 3.5 | 8.9 |
ISP 14 | M14 | 15.00 | 14.86 | 18.00 | 5.0 | 10.4 |
ISP 15 | M12 | 14.00 | 13.85 | 16.00 | 4.0 | 10.0 |
ISP 16 | 7/16 UNF | 14.50 | 14.35 | 16.00 | 4.5 | 10.2 |
ISP 17 | 7/16 UNF | 13.50 | 13.35 | 16.00 | 4.5 | 9.3 |
ISP 18 | M14 | 15.20 | 15.15 | 17.00 | 5.0 | 10.6 |
ISP 24 | M6 | 8.25 | 8.10 | 12.00 | 2.0 | 6.0 |
ISP 25 | M6 | 8.40 | 8.25 | 12.00 | 2.0 | 6.1 |
ISP 26 | M12/LESS | 13.20 | 13.05 | 16.00 | 4.5 | 9.1 |
ISP 27 | M8 | 8.70 | 8.55 | 12.00 | 2.0 | 6.4 |
ISP 28 | M8 | 10.65 | 10.50 | 14.00 | 3.0 | 7.6 |
ISP 29 | M8 | 8.15 | 8.05 | 12.00 | 2.0 | 6.0 |
ISP 30 | M6 | 6.60 | 6.40 | 10.00 | 1.5 | 4.8 |
Part Number | NUT SIZE | A | C | E | F | G |
---|---|---|---|---|---|---|
ISN 04048 | M4 | 3 | 12 | 4.8 | 6.5 | 12.0 |
ISN 05058 | M5 | 3 | 12 | 5.8 | 7.5 | 12.0 |
ISN 06068 | M6 | 5 | 12 | 6.8 | 9.5 | 13.9 |
ISN 08078 | M8 | 6 | 14 | 7.8 | 9.5 | 13.9 |
ISN 08088 | M8 | 6 | 14 | 8.8 | 8.0 | 13.9 |
ISN 08090 | M8 | 6 | 14 | 9.0 | 7.5 | 13.9 |
ISN 10102 | M10 | 7 | 16 | 10.2 | 8.0 | 13.9 |
ISN 10107 | M10 | 7 | 16 | 10.7 | 8.0 | 13.9 |
ISN 12144 | M12 | 8 | 18 | 14.4 | 8.0 | 13.9 |
ISN 12116 | M12 | 8 | 18 | 11.6 | 8.0 | 13.9 |
Part Number | NUT SIZE | HOLESIZE | A | B | C | E | F |
---|---|---|---|---|---|---|---|
ISN 1C | M5 | 6.00 | 5.85 | 4.10 | 10.0 | 2.5 | 30.5 |
ISN 4C | M6 | 8.00 | 7.85 | 4.90 | 12.0 | 4.0 | 31.5 |
ISN 7C | M8 | 10.00 | 9.85 | 6.60 | 16.0 | 5 | 32.5 |
ISN 11C | M10 | 12.00 | 11.85 | 8.40 | 16.0 | 5 | 33.5 |
ISN 14C | M14 | 15.00 | 14.85 | 12.40 | 17.0 | 9 | 34.5 |
ISN 15C | M12 | 14.00 | 13.85 | 10.50 | 16.0 | 8 | 34.5 |
ISN 16C | M14 | 14.60 | 14.35 | 12.40 | 16.5 | 8 | 34.5 |
ISN 20C | M12F | 12.7 | 12.5 | 10.50 | 16.0 | 8 | 34.5 |
ISN 21C | M12F | 13.20 | 13.05 | 10.65 | 16.0 | 8 | 34.5 |
ISN 22C | BUSH | 9.20 | 9.1 | 8.45 | 14.0 | 6 | 33.5 |
ISN 23C | M10 | 11.20 | 11.05 | 8.40 | 16.0 | 6 | 33.5 |
ISN 24C | M6 | 8.25 | 8.10 | 4.90 | 12.0 | 4.0 | 31.5 |
ISN 25C | M6 | 8.4 | 8.25 | 4.9 | 12.0 | 4.0 | 31.5 |
ISN 716TL1215 | 7/16TL | 12.25 | 12.15 | 10.35 | 16.0 | 6 | 33.5 |
ISN 716TL1225 | 7/16TL | 12.4 | 12.25 | 10.35 | 16.0 | 6 | 33.5 |
Part Number | NUT SIZE | A | B | C | D | E | F | R1 | R2 |
---|---|---|---|---|---|---|---|---|---|
ISN 050070 | M6 | 4 | 16 | 7 | 12 | 5.0 | 7.0 | 2.5 | 1.5 |
ISN 050088 | M6 | 4 | 16 | 7 | 12 | 5.0 | 8.8 | 2.5 | 1.5 |
ISN 066110 | M8 | 7 | 15 | 7 | 16 | 6.6 | 11.0 | 3.3 | MIN |
ISN 084110 | M10 | 5 | 16 | 7 | 16 | 8.4 | 11.0 | 2.0 | 1.5 |
ISN 084144 | M10 | 5 | 16 | 7 | 16 | 8.4 | 14.35 | 2.0 | 1.5 |
ISN 085121 | M10 | 7 | 14.4 | 7 | 16 | 8.5 | 12.1 | 2.0 | 1.5 |
ISN 095130 | 7/16 | 10 | 16 | 9 | 18 | 9.5 | 13.0 | 2.0 | 1.5 |
ISN 105130 | M12 | 10 | 18 | 9 | 18 | 10.5 | 13.0 | 2.0 | 1.5 |
ISN 105140 | M12 | 10 | 18 | 9 | 18 | 10.5 | 14.0 | 2.0 | 1.5 |

The successful integration of advanced technical ceramics into engineering systems requires close collaboration between you, the end-user, and ourselves, the material suppliers. Please contact us to discuss your requirements in detail and assist in exploiting the significant advantages which silicon nitride based sialon fine ceramics offer.